Non traditional machining methods pdf

A detail classification f the machining process based on the type of energy used, the mechanism of. Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled materialremoval process. Many unconventional machining processes, have found widespread applications in industry. Non traditional manufacturing processes an overview introduction nontraditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical. Comparison between conventional and nonconventional machining. Seminar on non conventional machining report download. Advancements in nonconventional machining of aluminum. Modern manufacturing processes are classified according to the type of fundamental machining energy employed. In view of high tool wear and high cost of tooling with conventional machining, unconventional material removal processes offers an attractive alternative. Nontraditional methods article pdf available in composites manufacturing 32. This paper introduces a new method of non traditional machining by using the cavitation process. Mainly used to cut soft, nonmetallics like plastics, paperboard, asbestos, leather, rubber, fiberglass, textiles. The common non traditional machining processes are described in this section.

Nontraditional machining can be thought of as operations that do not use shear as their primary source of energy. The non traditional machining methods include, ultrasonic machining, laser beam machining, water jet machining, abrasive water jet machining, electron beam machining, etc. Machining uses a fine, highpressure, high velocity stream of water water jet. People have been exploring and researching new machining methods, and nontraditional machining is put forward and developed under this condition. Non traditional manufacturing processes an overview introduction non traditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical. The correct selection of the nontraditional machining methods must be based on the following aspects.

People have been exploring and researching new machining methods, and non traditional machining is put forward and developed under this condition. Nontraditional machining processes selection using. Non traditional machining machining industries free. These methods are not limited by hardness, toughness, and brittleness of materials and can produce any intricate shape on any workpiece material by suitable control over the various physical parameters of. Non traditional machining traditional machining is mostly based on removal of materials using tools that are harder than the materials themselves. In addition, low applied forces can prevent damage to the. Conventional machining also costs in terms of tool wear and in loss of quality in the product owing to induced residual stresses during manufacture.

Nontraditional machining processes covers recent research and development in techniques and processes which focus on achieving high accuracies and good surface finishes, parts machined without burrs or residual stresses especially with materials that cannot be machined by conventional methods. The processes are non traditional or nonconventional in the sense that they dont employ a conventional or traditional tool for material removal, instead, they directly utilize some form of energy for metal machining. Non traditional manufacturing processes an overview. Non traditional machining free download as powerpoint presentation. The nontraditional methods of machining have several specific advantages over traditional methods of machining.

The processes are non traditional or non conventional in the sense that they dont employ a conventional or traditional tool for material removal, instead, they directly utilize some form of energy for metal machining. Traditional edged cutting toolbased machining processes are now being continuously replaced by nontraditional machining ntm processes so as to generate complex and intricate shapes on advanced and harder materials, like titanium, stainless steel, highstrength temperatureresistant alloys, fiberreinforced composites, and engineering ceramics. Non traditional machining method is an advanced method used to overcome the problems of traditional machining methods. If you have any query regarding this article, ask by commenting. With ever increasing demand for manufactured goods of hard alloys and metals, such as inconel 718 or titanium, more interest has gravitated to nonconventional machining methods. A new nontraditional machining method using cavitation. New and novel materials because of their greatly improved chemical, mechanical and thermal properties are sometimes impossible to machine using traditional machining processes. Non traditional machining ntm or non conventional machining ncm, is a kind of machining technology which is different from traditional machining process and equipment. The processes that have this common theme, controlled material removal, are today collectively known as subtractive manufacturing, in distinction from processes of controlled material addition, which are known as additive manufacturing. Download pdf nontraditional machining processes free. But in comparison with the time of machining processes, the time of erosion is too long. Nontraditional machining the definitive guide machinemfg. No conventional nonconventional 1 direct contact of tool and workpiece.

Conventional machining methods always produce some stress in the metal being cut. Non traditional methods article pdf available in composites manufacturing 32. For example, abrasive water jet operations use mechanical energy, but material is removed by erosion. In ntm processes the material is removed in the form of atoms or molecules, individually or in groups. Nontraditional machining traditional machining is mostly based on removal of materials using tools that are harder than the materials themselves. If you like this article, dont forget to share it on your social networks. Lecture notes on college of engineering and technology. The nontraditional machining methods include, ultrasonic machining, laser beam machining, water jet machining, abrasive water jet machining, electron beam machining, etc. This is all about nontraditional machining process, requirements, types, advantages and disadvantages. Tools are nonconventional technique like laser beam, electric arc etc. Ultrasonic machining is one of the types of nontraditional machining methods which produces circular, noncircular holes of very small size is pdf, hybridization in non conventional machining pdf, title.